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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
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Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Yale researchers: All 62 Periodic Table metals used in high-tech products face future supply risks

In a new paper, a team of Yale researchers assesses the "criticality" of all 62 metals on the Periodic Table of Elements, providing key insights into which materials might become more difficult to find in the coming decades, which ones will exact the highest environmental costs -- and which ones simply cannot be replaced as components of vital technologies.

During the past decade, sporadic shortages of metals needed to create a wide range of high-tech products have inspired attempts to quantify the criticality of these materials, defined by the relative importance of the elements' uses and their global availability.

Many of the metals traditionally used in manufacturing, such as zinc, copper, and aluminum, show no signs of vulnerability. But other metals critical in the production of newer technologies -- like smartphones, infrared optics, and medical imaging -- may be harder to obtain in coming decades, said Thomas Graedel, the Clifton R. Musser Professor of Industrial Ecology at the Yale School of Forestry & Environmental Studies and lead author of the paper.

The study -- which was based on previous research, industry information, and expert interviews -- represents the first peer-reviewed assessment of the criticality of all of the planet's metals and metalloids. "The metals we've been using for a long time probably won't present much of a challenge. We've been using them for a long time because they're pretty abundant and they are generally widespread geographically," Graedel said. "But some metals that have become deployed for technology only in the last 10 or 20 years are available almost entirely as byproducts. You can't mine specifically for them; they often exist in small quantities and are used for specialty purposes. And they don't have any decent substitutes."

These findings illustrate the urgency for new product designs that make it easier to reclaim materials for re-use, Graedel said.

The paper, published in the Proceedings of the National Academy of Sciences, encapsulates the Yale group's five-year assessment of the criticality of the planet's metal resources in the face of rising global demand and the increasing complexity of modern products.

According to the researchers, criticality depends not only on geological abundance. Other important factors include the potential for finding effective alternatives in production processes, the degree to which ore deposits are geopolitically concentrated, the state of mining technology, regulatory oversight, geopolitical initiatives, regional instabilities, and economic policies.

In order to assess the state of all metals, researchers developed a methodology that characterizes criticality in three areas: supply risk, environmental implications, and vulnerability to human-imposed supply restrictions.

They found that supply limits for many metals critical in the emerging electronics sector (including gallium and selenium) are the result of supply risks. The environmental implications of mining and processing present the greatest challenges with platinum-group metals, gold, and mercury. For steel alloying elements (including chromium and niobium) and elements used in high-temperature alloys (tungsten and molybdenum), the greatest vulnerabilities are associated with supply restrictions.

Among the factors contributing to extreme criticality challenges are high geopolitical concentration of primary production (for example, 90 percent to 95 percent of the global supply of rare Earth metals comes from China); lack of available substitutes (there is no adequate substitute for indium, which is used in computer and cell phone displays); and political instability (a significant fraction of tantalum, used widely in electronics, comes from the war-ravaged Democratic Republic of the Congo).

The researchers also analyzed how recycling rates have evolved over the years and the degree to which different industries are able to utilize "non-virgin" sources of materials. Some materials, such as lead, are highly recycled because they are typically used in bulk, Graedel said. But the relatively rare materials that have become critical in some modern electronics are far more difficult to recycle because they are used in such miniscule amounts -- and can be difficult to extricate from the increasingly complex and compact new technologies.

"I think these results should send a message to product designers to spend more time thinking about what happens after their products are no longer being used," he said. "So much of what makes the recycling of these materials difficult is their design. It seems as if it's time to think a little bit more about the end of these beautiful products."

Source: Yale University

Published March 2015

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